Optimize processing technology
Reasonable selection of cutting parameters is an important step in reducing noise and dust pollution. Reducing the cutting speed, feed amount and cutting depth can effectively reduce the cutting force and cutting heat, thereby reducing the friction and vibration between the tool and the workpiece, thereby reducing the generation of noise. At the same time, appropriate tool path planning is adopted to avoid frequent reversal and rapid advance and retreat of the tool, making the cutting process smoother and helping to reduce noise. For example, when performing contour machining, the use of arc transition tool paths can significantly reduce the noise caused by sudden changes in tool direction compared to straight line transitions.
Choose the right tool and cutting fluid
Tool selection has a direct impact on noise and dust pollution. You should choose tools that are sharp, wear-resistant and have good chip removal performance, such as tools with special coatings. The coating can reduce the friction coefficient between the tool and the workpiece, reduce cutting force and cutting heat, not only reduce noise, but also prevent Aluminum chips bond to the tool, making them easier to discharge and reducing dust generation. In addition, rational use of cutting fluid is also key. Cutting fluid can not only cool and lubricate, but also absorb and settle dust. Choose a cutting fluid with good lubrication and cooling properties, and use appropriate fluid supply methods, such as high-pressure injection or spray cooling, to ensure that the cutting fluid can fully cover the cutting area and effectively reduce noise and dust pollution.
Install protective and vacuum devices
Installing effective protection and dust collection devices on Aluminum Parts CNC Machine Tool Processing equipment is a direct measure to reduce dust pollution. Equip the machine tool with a fully enclosed protective cover to prevent aluminum chips and dust from splashing into the surrounding environment. At the same time, a dust suction port is set up in the protective cover and connected to a professional industrial vacuum cleaner to suck up the generated dust in time and discharge it after filtering, which can greatly reduce the dust concentration in the workshop. For noise control, sound-absorbing materials, such as sound-absorbing cotton, foam plastics, etc., can also be added inside the protective cover to absorb and weaken the spread of noise and further improve the working environment.
Strengthen workshop ventilation and management
A good workshop ventilation system helps to promptly discharge dust and heat generated during processing, reduce dust concentration and temperature in the workshop, and improve the working environment. A combination of local ventilation and comprehensive ventilation can be used to set up local ventilation devices, such as exhaust fans, ventilation ducts, etc., near the Aluminum Parts CNC Machine Tool Processing equipment to discharge dust directly to the outdoors while ensuring sufficient fresh air circulation in the entire workshop. . In addition, strengthening the management of the workshop, regularly cleaning the aluminum chips and dust on the equipment and the ground, and keeping the work area tidy are also important links in reducing dust pollution. In addition, operators are equipped with necessary personal protective equipment, such as earplugs, dust masks, etc., to further protect the health of operators.
